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| Topic: |
Technology
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| Number of pages / Number of words: |
4 / 899 |
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Since no other manufacturing process depended on the seat, this was deemed acceptable. The seat was simply left in the car until a later time. If a defect was found during seat installation, the seat was transferred to the Code 1 clinic where employees would try to fix the defect. If they were unsuccessful there, the car was transferred “off-line†to await a replacement seat from the seat manufacturer...
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Statistics from Exhibit 10 show the number of Andon pulls during the first shift for the rear seat increased dramatically from 20 at the beginning of the month to nearly 120 by the end.
It is worth mentioning at this point that the seat itself had violated many of Toyota’s established guidelines for production...
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